The initial tooling and development costs are low, making die casting one of the most cost-effective methods for producing high-volume parts after this point.

Design Flexibility – Thin wall castings produce finishes that are similar to sheet metal, but with significantly greater design flexibility. It is possible to create complex surface details and incorporate attachment bosses, tabs, and structural features using the die casting process, which are not possible with sheet metal stampings or injection molded plastics.

Part Integration – Because die casting can produce highly complex shapes with extreme precision, many features such as bosses, cooling fins, and cores can be incorporated into a single piece, resulting in a reduction in overall weight and cost while simultaneously improving strength and quality.

Design and manufacture of automotive class-A surfaces – diecasting-mould is one of the few die casters that has mastered the design and manufacture of parts with automotive class-A surfaces that can be chromed or painted. Parts are designed to meet both functional and aesthetically pleasing requirements.

Increase in strength and durability while reducing weight – Aluminum offers an excellent balance of strength, weight, and cost, making it an excellent choice for weight-sensitive applications requiring durability and strength.

The accuracy and stability of the dimensional tolerances – Aluminum casting produces parts that are both durable and dimensionally stable, while maintaining tight tolerances throughout.

Rapid prototyping and production – Aluminum die casting allows for the production of complex shapes with tighter tolerances than many other mass manufacturing processes. For the production of thousands of identical castings, little or no machining is required.

Heat Dispersion – Die cast aluminum is unique in that it possesses both the dimensional flexibility and the heat dispersion characteristics of other materials. Our processes are used in a wide range of applications that require cooling.

The ability to withstand high temperatures – Die cast parts can match the complexity found in plastics while remaining functional in high-temperature environments.

In terms of strength and weight, pressure cast aluminum parts are more durable than plastic injection molded parts of the same dimensions. Assembly time is reduced, quality is improved, and strength is improved by incorporating features into the design rather than attaching them in separate operations.

There are a variety of finishing techniques available because we produce aluminum die cast parts with smooth or textured surfaces that can quickly and easily be plated, coated, or finished with little to no surface preparation.

Assembly is simplified because aluminum die castings include integral fastening elements, such as bosses and studs, which make assembly easier. Precision corings make tapping much easier. The incorporation of threads into the mold design phase eliminates the need for additional fasteners during the assembly phase. Integrated tabs and bosses, as well as registration features, further reduce the number of parts used and improve the overall assembly quality.